Production capacity： 40-60 Caps /min
Air source： 0.6Mpa-0.8Mpa(more than 7KG/CM2)
Power Supply：North America Standard 110V/Single phase/60hz
Cap size: 10-50/35-140mm
Bottle diameter ：35-140mm
Bottle height： 38~300mm
The machine is specally designed according to the cans samples sent from our Canadian customers. There are the long-brush together with the lids so the normal feeding way like caps lifting system or caps feeding bowl cannot be adapted.
Our engineer team thinks over a new way to solve the feeding problem While the traditional bowls feeding cannot proceed
the action: Making the tray that can hold hundreds of caps/lids with brush then put them into the holder;processing and manufacturing the pick-up robot that can take the caps and place them on the jars accurately. The whole line capping speed is up to 40cans per minute.
1.Manual putting the caps in the tray(15*15 or 10*10)
2.Putting the trays in the ready-pickup station
3.Robots picking-up the lids with brush on the top of cans
4.Positioning the bottles/dauber cans and capping process finish
5.Capped cans output
Basic parameter of dauber cans capping sealing machine:
Samples cans&finished product:
Precautions * For initial use*
1: Please read this page before using the equipment.
2: Make sure the power switch is in the [OFF] before the machine is plugged in, and then follow the instructions.
3: The machine should be cleaned with a dry cloth when it is not running for a long time. Do not use a corrosive cleaning agent.
4: It is strictly forbidden to sputter liquid into the inside of the machine box to avoid corrosion or short circuit of internal electrical components.
5: According to the equipment packing list, check the model, specification and quantity and materials and see if they are up to the design requirements and product standards, or comes with product qualification certificate.
6: Check the appearance of the equipment which should be free from deformation, damage and rust. The shafts should be flexible and free from sticking.
7: This machine is single-phase AC 110V/60Hz with an American standard power plug, which should be plugged into the power socket with ground wire.
1. Power: Connect to the single phase power supply ( With good ground wire).
2. Electrical Part
Amplifier adjustment step
1) K eep the optic fiber aligned with the gap between labels and check the readout value eg.
500,and then slight move to adjust it(eg: 450 500)
2) Keep the optic fiber aligned to the label and check the readout value eg.1000 and then slight
move to adjust it (eg: 900 11 00)
3) T ake the intermediate value between the maximum and minim um eg.750 , then adjus t and set it
to 750. The setting setup is completed.
Quick setup: see Figure 1 and Figure 2 above Step1: When the sensor is on the gap, the Current value of red is 144.
Step 2: When the sensor is on the label, the Current value of red is 4.
Step 3: Adjust the "Setting Value". Take 1/2 sensor value on both bottom paper (Gap between 2 detected items) and on the label "Setting value" to (144+4)/2=74, adjust "Manual Button" and set the "Set Value" as 74 or so.
Step 4: Move the gap of the label back and forth at the detection point of the electric eye. At this time, the red "signal light/indicator" If the calibration eye is not well adjusted or the value is set incorrectly or the detected object is different,
the electric eye should be re-adjusted accordingly, otherwise it will be easy to appear without marking or continuous bidding.
The capper can be integrated with filling labeling machine into a whole line; The basic drawing for the whole line is outline as below:
Trouble Shooting Guidelines:
|Cylinder Error||External air supply is interrupted or the air pressure is too weak.||Check the external air supply and adjust the pressure.|
|The magnetic sensor position of the cylinder is not in the right place.||Adjust the magnetic sensor position of the cylinder based on the signal it gives out/|
|Cylinder magnetic sensor is disconnected or damaged.||The magnetic sensor can’t sense the signal even after adjustment when the equipment is powered on.|
In this case, one could use a magnetic to detect the fault point. If the magnetic could sense the signal,
which means the sensor itself works fine; otherwise there must be line issues or the sensor is broken.
|Magnetic force weakening in the cylinder.||Check and distinguish with above method.|
|The internal piston of the cylinder is stuck or leaking||Replace the cylinder|
|Product blockage||Clear blocking material|
|Feeding box error||Optic fiber sensor amplifier in the feeing box is changed, disconnected, broken, or poor optic fiber connection.||Check the settings of optic fiber sensor in the feeding box, examine the power supply and optic fiber detection transmission line.|
|Settings error||The parameters are not set|
or remains as blank in the touch screen panel.
|Set specific parameter value according to actual needs|
|PLC battery error||The battery plug is loose, or the battery is running out.||Open the left cover of the PLC and check if the memory battery plug is loose. Remember not to pull it out directly, otherwise, the PLC program will be lost and the device will not work normally.|
The battery usually lasts about three years. Remember to turn off the power before replacing it, and disconnect the plug from the old battery and plug it into the new one within 20 seconds,
otherwise the program will be lost.
|Auto-running failed||Alarm is not processed.||Tap on Reset to clear alarm|
|Not resetting.||Long press Reset till it’s done.|
|Output reaching the setting value||Clear current output, or increase the setting value|
|Not confirming cap picking-up after the equipment done with running||Change the feeding plate and tap on Start, and then confirm Cap picking-up on the screen.|